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Horizontal charcoal machine

Suitable for carbonization of large-sized biomass raw materials, compatible with a variety of raw materials, and can process irregularly shaped and large-volume materials such as bamboo, coconut shells, logs, palm shells, rice husks and various agricultural and forestry wastes.

Product Introduction

Working Principle

The horizontal charcoal machine achieves carbonization by transferring heat from its base to the internal material. At temperatures reaching 350degrees Centigrade, combustible gases are pyrolysed. After being purified, these gases are conveyed by a fan to the bottom of the furnace, where they aid in combustion. Then the heating system is shut down, completing the entire cycle.It operates on the principle of pyrolysis, where biomass materials are heated in an oxygen-limited environment to undergo thermal decomposition, ultimately producing charcoal.

Purification System Operation Principle

The combustible gas first passes through a water spray system where fine droplets remove tar, wood vinegar, and water vapour. Subsequently, a condenser removes moisture from the gas. The purified combustible gas is then returned to the furnace base to complete the cycle.

Raw Material & Moisture Requirements

Biomass dry distillation carbonization furnace is suitable for carbonization of biomass raw materials of different shapes, such as wood log, hardwood log, bamboo, jute sticks,Sorghum straw, corn straw, sesame straw, and other long rod-type biomass materials. To ensure optimal carbonization efficiency and quality, the raw material moisture content is recommended to be kept within 25%. Higher moisture content will increase the carbonization cycle, as excess moisture needs to be evaporated before the actual carbonization process begins.

Final Product and Application

The finished charcoal from the Charcoal Carbonization Furnace can be produced into Bamboo Charcoal, Coconut Shell Charcoal, Wood Charcoal, Corn Stalk Charcoal, Biomass charcoal Stick and other carbonized products, retaining the shape of the original material.

原料

Application

Widely used in agricultural biochar, BBQ fuel, industrial fuel, animal feed and other fields. Customers can flexibly expand their business according to market demand to increase product added value.

应用

Operating steps of the Horizontal charcoal machine

  • 1 Open the furnace door and load the prepared raw materials into the furnace chamber.
  • 2 Close the furnace door securely and initiate the ignition process to start heating the furnace.
  • 3 Monitor the temperature changes and observe the color transformation of the empty pipelocated in the furnace heating chamber. When the pipe color changes from white to yellow, or when flame emerges from the pipe, it indicates that combustible gas has been generated duringthe pyrolysis process. This gas can then be recycled and used as fuel to heat the furnace, forming a self-sustaining heating system that greatly improves energy efficiency.
  • 4 Once the carbonization process is complete, allow the charcoal to cool naturally inside the furnace. On the following day, open the furnace door and remove the finished charcoal product.
操作流程

Product Parameter

Model WTH3000 WTH45000
Volume(CBM) 5.3 8.0
Stove inner Size(m) Diameter1.5 * length 3.5 Diameter1.5 * length 4.5
Stove outer size(m) Diameter 2.1 * length 3.5 Diameter2.1 * length 5
Capacity(kg/ day) 800-1000 1200-1500

优点

Features

  • 01 The furnace body is designed in three layers, and the furnace door is equipped with flame-retardant insulation cotton, which has good airtightness, good heat preservation and fuel saving
  • 02 Equipped with flue gas recovery device to save fuel
  • 03 Advanced flue gas purification device to achieve smokeless emission
  • 04 Kiln car design, saving labor and convenient operation
  • 05 Large loading capacity, one-time carbonization
  • 06 Various heating methods, available with wood, coal, natural gas
  • 07 Equipped with water cooling system, cooling speed is fast, high efficiency

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